$fn = 300; collar_r = 34.7/2; collar_h = 8.7; // short collar: 8.7, full: 18 collar_bezel = 1; collar_inner_corner_r = 9/2; //should roughly match shaft for best feel collar_inner_r = 13.2/2; //inner radius at bottom of official collar is 13.2 max_throw_circle = 10; max_throw_square = 14; grommet_dist = 6.8; //distance the grommet sits below this component grommet_depth = 6.4; //thickness of grommet (when compressed) pivot_depth = grommet_dist + grommet_depth / 2; module collar (h, r, bezel = 0) { union() { cylinder(h=h - bezel, r=r); translate([0,0,h - bezel]) { cylinder(h=bezel, r1 = r, r2= r - bezel); } } } module base (size = [37.16, 37.1, 2.8], r = 8) { w = size.x; l = size.y; h = size.z; corner_offset = [w/2 - r, l/2 - r]; hull() { translate([corner_offset.x, corner_offset.y, 0]) { cylinder(h=h, r=r); }; translate([-corner_offset.x, corner_offset.y, 0]) { cylinder(h=h, r=r); }; translate([corner_offset.x, -corner_offset.y, 0]) { cylinder(h=h, r=r); }; translate([-corner_offset.x, -corner_offset.y, 0]) { cylinder(h=h, r=r); }; }; }; module sq_pivot (throw, shaft_r, depth, sharpness = 1, height = 50) { corner_r = shaft_r / sharpness; corner_offset = corner_r * (sharpness - 1); translate([0,0,-depth]) { hull() { translate([corner_offset,0,0]){ rotate([0,throw,0]){ cylinder(h = height, r = corner_r); } } translate([-corner_offset,0,0]){ rotate([0,-throw,0]){ cylinder(h = height, r = corner_r); } } rotate([0,0,90]){ translate([corner_offset,0,0]){ rotate([0,throw,0]){ cylinder(h = height, r = corner_r); } } translate([-corner_offset,0,0]){ rotate([0,-throw,0]){ cylinder(h = height, r = corner_r); } } } }; } } module sq_pivot_bevel (throw, shaft_r, depth, sharpness = 1, offset = 0.03, height = 50) { dist = tan(throw)*depth; corner_r = shaft_r / sharpness; corner_offset = dist+(offset * throw) + corner_r * (sharpness - 1); hull() { translate([corner_offset,0,0]){ cylinder(h = height, r = corner_r); } translate([-corner_offset,0,0]){ cylinder(h = height, r = corner_r); } translate([0,corner_offset,0]){ cylinder(h = height, r = corner_r); } translate([0,-corner_offset,0]){ cylinder(h = height, r = corner_r); } }; } module sq_hollow (h, r, corner_r, slope) { union(){ rotate([0,0,45]) { sq_pivot(slope, corner_r, pivot_depth); sq_pivot_bevel(slope, corner_r, pivot_depth); } } }; module oct_hollow (h, r, corner_r, slope) { hull(){ rotate([0,0,45]) { sq_pivot(slope, corner_r, pivot_depth); } sq_pivot(slope, corner_r, pivot_depth); } hull(){ rotate([0,0,45]) { sq_pivot_bevel(slope, corner_r, pivot_depth); } sq_pivot_bevel(slope, corner_r, pivot_depth); } }; module soct_hollow (h, r, corner_r, slope) { hull(){ rotate([0,0,45]) { sq_pivot(slope - 2, corner_r, pivot_depth, 2.5); } sq_pivot(slope - 4, corner_r, pivot_depth, 2.5); } /* hull(){ rotate([0,0,45]) { sq_pivot_bevel(slope - 2, corner_r, pivot_depth, 3); } sq_pivot_bevel(slope - 4, corner_r, pivot_depth, 3); } */ }; module roct_hollow (h, r, corner_r, slope) { union(){ rotate([0,0,45]) { sq_pivot(slope - 4, corner_r, pivot_depth); } sq_pivot(slope - 4, corner_r, pivot_depth); } union(){ rotate([0,0,45]) { sq_pivot_bevel(slope - 4, corner_r, pivot_depth); } sq_pivot_bevel(slope - 4, corner_r, pivot_depth); } }; module nroct_hollow (h, r, corner_r, slope) { diag_r = corner_r * 1.075; union(){ rotate([0,0,45]) { sq_pivot(slope - 4, diag_r, pivot_depth); } sq_pivot(slope - 4, corner_r, pivot_depth); } union(){ rotate([0,0,45]) { sq_pivot_bevel(slope - 4, diag_r, pivot_depth); } sq_pivot_bevel(slope - 4, corner_r, pivot_depth); } }; difference() { difference() { union() { base(); collar(collar_h, collar_r, collar_bezel); }; //sq_hollow(collar_h, collar_inner_r, collar_inner_corner_r, max_throw_square); //oct_hollow(collar_h, collar_inner_r, collar_inner_corner_r, max_throw_circle); //soct_hollow(collar_h, collar_inner_r, collar_inner_corner_r, max_throw_square); //roct_hollow(collar_h, collar_inner_r, collar_inner_corner_r, max_throw_square); nroct_hollow(collar_h, collar_inner_r, collar_inner_corner_r, max_throw_square); }; /* translate([0, -13, -0.1]) { font = "Open Sans:style=Bold"; mirror([1,0,0]) { linear_extrude(0.6) //text("QJ-SQR-V2", font=font, size=3.5, halign = "center"); //text("QJ-OCT-V2", font=font, size=3.5, halign = "center"); //text("QJ-OCS-V2", font=font, size=3.5, halign = "center"); //text("QJ-OCR-V2", font=font, size=3.5, halign = "center"); text("QJ-OCR-V2", font=font, size=3.5, halign = "center"); } } */ };